Main features of Four stations bolt forging machine:

1. The machine body, main slider, and the punch connecting rod adopt QT500~QT550 ductile iron. Taiwan invests in well-known brands and adopts the reverse casting process. Although the cost is 1~1.5 yuan/KG higher than other manufacturers, but it is the basis of a good machine. (Tensile resistance and high impact resistance. Generally, the other manufacturers use HT gray iron or low-cost ball milled cast iron.

2.The crankshaft, die box seat, punch die seat, double cam, punch connecting rod and large pin shaft are made of 38COMOAT material and nitriding treatment. The surface hardness can reach HV850~950, which has excellent stability and longevity (generally manufacturers use 42COMO High-frequency quenching treatment, although it is ok to use, it is slightly inferior in terms of resistance to seizure, deformation, abrasion, and breakage).

3. The guide plate is made of wear-resistant alloy steel with full quenching treatment, which has good anti-seize and abrasion resistance. If it is overhauled after more than ten years, it will only be flat polishing little bit then will like a new one. (Generally manufacturers use surface quenching which only the surface is hard, and the hardness drops too much after grinding, and it is difficult to use for a long time.) The cylinder-type clamp frame assembly also uses a nitriding process to maintain high stability and long life (although it is heavier than aluminum clamp frame Some but significantly longer lifespan).

4.The copper tile and copper sleeve of the whole machine are made of PBC-2 (10-1) tin phosphor bronze, which has good wear resistance. Some models with a separate clamp seat use P-20 aviation aluminum which is surface-hardened, which overcomes the shortcomings of aluminum soft and short life.

5.The spring adopts Japanese and Korean brands, the important parts of the bearing adopts NSK and IKO brands, and the screw adopts TUZ brand 12.9 grade, which has high strength.

6.The gears are all processed by high-frequency quenching first,then grinding the teeth to ensure the accuracy and low noise of the machine. At the same time, the transmission efficiency is high and the life is long.(It is also ok to use if it is not quenched and finely grinded, so the general manufacturer does not do this).

7.Pneumatic components adopt Japanese SMC and less Taiwanese Airtac brands, with fewer failures and long service life.

8.Both ends of the crankshaft of M16 and above large machine, the connecting rod Huff big copper sleeve, and the back shaft both ends copper sleeve are equipped with five copper sleeve temperature monitoring instruments as standard, which can monitor the copper sleeve at any time due to lack of oil, deformation or poor tubing. If the temperature rises above 50℃, it will alarm and stop, which can effectively prevent the expansion of the fault and prolong the life of the machine.

9.The remote monitoring function (optional) is convenient for production management and statistical work. It can monitor the startup, shutdown time, speed, number of good products, etc. at any time, and even directly shut down the machine. If there is a preheating requirement in winter, the machine can be pre-heated remotely.

10.Micro-moving machine adjusting system; in the process of adjusting the machine, there are high requirements for the center of the clamp, the center of the punch hole and the main mold hole, and the material and mold. This system can avoid the fatigue of the operator’s hand pulling the flywheel and inching the main slider over to cause clamps and molds are damaged. (The jog hand wheel and servo main motor are also optional).

11.Raw wire material feeding, drive motor make feeding easily and save time.

Details show of four stations bolt forging machine:

 

Four stations bolt forging machine running videos:

stainless 430 deep hole rivet cold forging machine	three stations screw bolt rivet making machine

 

 

 

The post Four stations bolt forging machine appeared first on Ningbo Anchors Precision Machinery Co.,Ltd-Cold forging machine|Metal stamping machine|Progressive stamping die.

Main features of three stations bolt forging machine:

1.Cast iron is made of alloy cast iron with excellent tensile strength, and has been inspected by professional third party. It has excellent shock absorption performance. In the case of high-speed stamping and high-speed feeding, the body Is stableand the vibration Is small which ensures the long-term accuracy of the machine.

2.Dynamic balance system is adopted to ensure stable and accurate high-speed operation.

3.The servo motor PLC electric control system is adopted to realize the detection of oil pressure, air pressure, voltage, current and other machine operation conditions.

4.Self developed humanized operation interface, emphasizing the safety and convenience of operators.

4.The cutting system developed by our own patent can realize the quick installation of the cutter, optimize the cutting curve and ensure the smooth and stable cutting.

5.The modular clamp system developed by our own patent has the advantages of high speed and precision,convenient operation and easy maintenance. It can save the time for the operator to adjust the machine and reduce the learning time of the fresh operator.

6.The machine adopts enlarged crankshaft and connecting rod to enhance the impact resistance and reduce the elastic deformation. The machine has high hardness and excellent wear resistance with large area contact. It is not easy to occur shaft holding phenomenon. It can adapt to high-grade alloy copper sleeve and bearing bush with high load and high sliding speed(8m/s). The wear resistance and front dead center of the machine are guaranteed for a long time.

7.The machine gear adopts whole heat treatment and high precision gear teeth grinding technology to ensure long-term wear resistance and low noise.

1.We reserves the right to modify the above parameters, and may not be notified if there is any modification;

2.The most suitable production speed of the product depends on the shape, size and material of the product;

3.The maximum material shear diameter and the suitable product diameter listed in the table are calculated as medium carbon alloy steel, equivalent to 10.9 high strength screws.

Details show of three stations bolt forging machine:

 

Three stations bolt forging machine running videos:

stainless 430 deep hole rivet cold forging machine	three stations screw bolt rivet making machine

 

 

 

The post Three stations bolt forging machine appeared first on Ningbo Anchors Precision Machinery Co.,Ltd-Cold forging machine|Metal stamping machine|Progressive stamping die.

China ningbo anchors precision machinery Multi Stations High Speed Cold Nut Former specifications

Main Specifications of Multi Stations High Speed Special Shape Bush Part Former:

China ningbo anchors precision machinery Multi Stations High Speed Special Shape Bush Part Former specifications

1.We reserves the right to modify the above parameters, and may not be notified if there is any modification;

2.The most suitable production speed of the product depends on the shape, size and material of the product;

3.The maximum material shear diameter and the suitable product diameter listed in the table are calculated as medium carbon alloy steel, equivalent to 10.9 high strength screws.

Application Scope

Multi Stations High Speed Cold Nut Former is one kind of specialized machine with high efficiency and automation among forging machinery.

High Speed Cold Nut Former are used for producing different kinds of nuts,rivets and special parts in the field of fastener industry.

The Multi Stations High Speed Cold Nut Former also are widely used in producing fasteners and non-standard parts

Items can be produced by the Multi Stations High Speed Nut Parts Former

Hex nut,hex flange nut,round nut,square nut,Cap Nuts,Castle Nuts,Coupling Nuts,Flange Serrated Nuts,Hex Machine Nuts,Keps-K Lock Nuts,Knurled Thumb Nuts,Nylon Hex Jam Nuts,Nylon Insert Lock Nuts,Prevailing Torque Lock Nuts,T-Nuts,Tri-Groove Nuts,Wing Nuts,drop in anchors,Acorn nut,cap nut,Barrel nut,Cage nut,Sleeve nut,Split nut,Swage nut,Weld nut,.

Standard accessories of Multi Stations High Speed Nut Parts Former

1. One set of trial tools
2. One set of standard hand tools.
3. One set of standard spare parts.
4. One set of control Panel
5. One set of AC motor
6. Inside Lamp

Bush Type Large Parts Cold Former

The post 6-7 Stations Long Stroke Nut Parts Former appeared first on Ningbo Anchors Precision Machinery Co.,Ltd-Cold forging machine|Metal stamping machine|Progressive stamping die.

1.We reserves the right to modify the above parameters, and may not be notified if there is any modification;

2.The most suitable production speed of the product depends on the shape, size and material of the product;

3.The maximum material shear diameter and the suitable product diameter listed in the table are calculated as medium carbon alloy steel, equivalent to 10.9 high strength screws.

Application Scope of Four Die Four Blow Bolt Former

Four Die Four Blow Bolt Former is one kind of specialized machine with high efficiency and automation among forging machinery. Four Die Four Blow Bolt Former are used for producing different kinds of bolts, screws, rivets,special parts and nuts in the field of fastener industry. Because of the advantage of the cold forging equipment itself and the superiority of cold forging technique, the Three Die Three Blow Bolt Maker also are widely used in different national economic fields for producing fasteners and non-standard parts for industry of aviation steamer, machinery, rail traffic, vehicle, motorcycle, bicycle, sewing machine, construction, furniture, light industry and daily necessities, etc.

Items can be produced by the Four Die Four Blow Bolt Former

Flange Bolts, Socket bolts,Hex Bolts, Fastener and Bolts, Hex Cap Screws, Spring Center bolts, Hex Socket Cap Screws, Carriage bolts, solid rivets, square head set screws, truss head track bolts, U Bolts, Fin Neck Bolts, shoulder bolts, coil thread bolts, Structure Liner Bolts, extra long Bolts, Hub Bolts fetter drive screws, wheel bolts, t-head bolts, Flange Bolts, eye bolts, shackle bolts, track bolts, wheel bolts, hex cap screws,auto fasteners,etc.

Salient Features of Four Die Four Blow Bolt Former

1. The air clutch brake system has been designed to actuate with low current and as “inching”, “single stroke” and “continuous running”. Except “inching”, the machine will always stop at the backward position of the main slider while operating in largest space.

2. Two sorts of transfers system for customer to choose: swing type (general equipped) and universal type (optional), equipped with pneumatic gripper, it can simplify the demand of operation, and is more stable when the machine runs at high speed.

3. Main motor is equipped with speed-adjust transducer, PLC control system, computer automatic man-machine interface system(Optional), these equipment make lots of convenience for customer to adjust the dimension of the non-standard products.

4. Feeding wheel and claw system are both drived by cylinder, the claw can stretch automatically when it goes back in order to reduce abrasion and noise. Feeding material and stop feeding material are controlled by two claws, the feeding material system is equipped with device for avoiding material draw back.

5. Perfect inspection system: short material inspecting and eliminating, inspection of the low location of oil pressure and air pressure, transfer system floating inspection system, overload, and lightload stop system to protect the lathe and dies and prolong the service life of them.

6. When the customer prepare to adjust the side cutting screw, they only need to adjust side cam’s station position, then they can achieve side cutting purpose. When the workpieces need not side cutting, customer can reset it to achieve the change from side cutting to former station.

7. High strengthened-material lathe bed, lengthened main and subsidiary slider structure and “pedrailtype” slider which is adopted domestically for the first time realize “zero space” assembling which assures the precision of the main slider movement and lengthens their service life of dies.

8. The main parts of all type machines have adopted strict casting procedure and annealing disposal to assure its steel hardness and precision.

9. Circle cutting die station assures the sheared material shouter than billet diameter which also can achieve accurate right angle cutting.

10. Auto sizing material stopper can adjust the precision of material size in the state of machine running.

11. P.K.O synchronized knock out system makes the choice of molding technics flexible.

12. Transfer finger moving and cutting cams are calculated via professional computer software to make machine stable in state of high speed forging.

13.There is imported converter available in electrical system, so it is easy to run the former with stepless variable drive PLC also is used for automatically inspecting the working mode of the former with the functions of fault alarm and fault display.

14.Touch screen and man-machine dialogue numerical control system are optional for meeting customer requirement, they are used for setting the length of thread pipe of rear knock out, the length of barrier and the feeding length, it is convenient for quick die change. This system has a memory capacity of 99 mnemonic modules for meeting the requirement of quick die change.

Main Structure And Parts Picture Introduction of Four Die Four Blow Bolt Former

Bolt maker body without enclosure	High precision main slider​
Spring clamps system	Transfer fingers system
PKO system	Wire material cutting system
Clutch system with brake device	Gears transmission system
Hydraulic and pnumatic control system	Material discharge mechanism with convex plate quick replace function
Wire material feeding system	Spiral bevel tranmission driving system

Standard accessories of Four Die Four Blow Bolt Former
1. One set of trial tools
2. One set of standard hand tools.
3. One set of standard spare parts.
4. One set of Clutch
5. One set of control Panel
6. One set of AC motor
7. transducer speed adjusting system.
8. Full Cover
9. Device of protect revert feed
10. One set of operator stand (The Buyer jointing in the Buyer plant)
11. Inside Lamp
12. One set of Safety Device
1. Pneumatic Sensor
2. Oil less Sensor
3. K.O. & P.K.O. Safety pin breakage detector
4. End of material detector
5. Motor Over load detector (including lub., coolant and fan motors)
6. Short Feed detector
7. Air pressure shortage detector
8. Lub. Oil shortage detector
9. Two-hand control unit for jogging
13. Two sets of electrical, operation & maintains manual in English.
14. The following consumables spare of machine drawing will be provided by Seller.
a)Die Locking Screw
b)Punch Locking Screw
c)P.K.O. Lever
d)Punch Bolster for all stations
e)Trimming Cam Drawing
f)K.O. Rod Drawing
g)All safety bolts drawings
h)Ratchet wheel drawing
i)Transfer arm drawing
j)Drawing of straightening rolls
k)Complete set of Electrical drawings
l)Die & Punch Blocks drawings

3-6 Forging Stations Bolt Maker and Special Part Former

The post 5-6 Stations Bolt Parts Former appeared first on Ningbo Anchors Precision Machinery Co.,Ltd-Cold forging machine|Metal stamping machine|Progressive stamping die.

1.We reserves the right to modify the above parameters, and may not be notified if there is any modification;

2.The most suitable production speed of the product depends on the shape, size and material of the product;

3.The maximum material shear diameter and the suitable product diameter listed in the table are calculated as medium carbon alloy steel, equivalent to 10.9 high strength screws.

Application Scope of Four Die Four Blow Bolt Former

Four Die Four Blow Bolt Former is one kind of specialized machine with high efficiency and automation among forging machinery. Four Die Four Blow Bolt Former are used for producing different kinds of bolts, screws, rivets,special parts and nuts in the field of fastener industry. Because of the advantage of the cold forging equipment itself and the superiority of cold forging technique, the Three Die Three Blow Bolt Maker also are widely used in different national economic fields for producing fasteners and non-standard parts for industry of aviation steamer, machinery, rail traffic, vehicle, motorcycle, bicycle, sewing machine, construction, furniture, light industry and daily necessities, etc.

Items can be produced by the Four Die Four Blow Bolt Former

Flange Bolts, Socket bolts,Hex Bolts, Fastener and Bolts, Hex Cap Screws, Spring Center bolts, Hex Socket Cap Screws, Carriage bolts, solid rivets, square head set screws, truss head track bolts, U Bolts, Fin Neck Bolts, shoulder bolts, coil thread bolts, Structure Liner Bolts, extra long Bolts, Hub Bolts fetter drive screws, wheel bolts, t-head bolts, Flange Bolts, eye bolts, shackle bolts, track bolts, wheel bolts, hex cap screws,auto fasteners,etc.

Salient Features of Four Die Four Blow Bolt Former

1. The air clutch brake system has been designed to actuate with low current and as “inching”, “single stroke” and “continuous running”. Except “inching”, the machine will always stop at the backward position of the main slider while operating in largest space.

2. Two sorts of transfers system for customer to choose: swing type (general equipped) and universal type (optional), equipped with pneumatic gripper, it can simplify the demand of operation, and is more stable when the machine runs at high speed.

3. Main motor is equipped with speed-adjust transducer, PLC control system, computer automatic man-machine interface system(Optional), these equipment make lots of convenience for customer to adjust the dimension of the non-standard products.

4. Feeding wheel and claw system are both drived by cylinder, the claw can stretch automatically when it goes back in order to reduce abrasion and noise. Feeding material and stop feeding material are controlled by two claws, the feeding material system is equipped with device for avoiding material draw back.

5. Perfect inspection system: short material inspecting and eliminating, inspection of the low location of oil pressure and air pressure, transfer system floating inspection system, overload, and lightload stop system to protect the lathe and dies and prolong the service life of them.

6. When the customer prepare to adjust the side cutting screw, they only need to adjust side cam’s station position, then they can achieve side cutting purpose. When the workpieces need not side cutting, customer can reset it to achieve the change from side cutting to former station.

7. High strengthened-material lathe bed, lengthened main and subsidiary slider structure and “pedrailtype” slider which is adopted domestically for the first time realize “zero space” assembling which assures the precision of the main slider movement and lengthens their service life of dies.

8. The main parts of all type machines have adopted strict casting procedure and annealing disposal to assure its steel hardness and precision.

9. Circle cutting die station assures the sheared material shouter than billet diameter which also can achieve accurate right angle cutting.

10. Auto sizing material stopper can adjust the precision of material size in the state of machine running.

11. P.K.O synchronized knock out system makes the choice of molding technics flexible.

12. Transfer finger moving and cutting cams are calculated via professional computer software to make machine stable in state of high speed forging.

13.There is imported converter available in electrical system, so it is easy to run the former with stepless variable drive PLC also is used for automatically inspecting the working mode of the former with the functions of fault alarm and fault display.

14.Touch screen and man-machine dialogue numerical control system are optional for meeting customer requirement, they are used for setting the length of thread pipe of rear knock out, the length of barrier and the feeding length, it is convenient for quick die change. This system has a memory capacity of 99 mnemonic modules for meeting the requirement of quick die change.

Main Structure And Parts Picture Introduction of Four Die Four Blow Bolt Former

Bolt maker body without enclosure	High precision main slider​
Spring clamps system	Transfer fingers system
PKO system	Wire material cutting system
Clutch system with brake device	Gears transmission system
Hydraulic and pnumatic control system	Material discharge mechanism with convex plate quick replace function
Wire material feeding system	Spiral bevel tranmission driving system

Standard accessories of Four Die Four Blow Bolt Former
1. One set of trial tools
2. One set of standard hand tools.
3. One set of standard spare parts.
4. One set of Clutch
5. One set of control Panel
6. One set of AC motor
7. transducer speed adjusting system.
8. Full Cover
9. Device of protect revert feed
10. One set of operator stand (The Buyer jointing in the Buyer plant)
11. Inside Lamp
12. One set of Safety Device
1. Pneumatic Sensor
2. Oil less Sensor
3. K.O. & P.K.O. Safety pin breakage detector
4. End of material detector
5. Motor Over load detector (including lub., coolant and fan motors)
6. Short Feed detector
7. Air pressure shortage detector
8. Lub. Oil shortage detector
9. Two-hand control unit for jogging
13. Two sets of electrical, operation & maintains manual in English.
14. The following consumables spare of machine drawing will be provided by Seller.
a)Die Locking Screw
b)Punch Locking Screw
c)P.K.O. Lever
d)Punch Bolster for all stations
e)Trimming Cam Drawing
f)K.O. Rod Drawing
g)All safety bolts drawings
h)Ratchet wheel drawing
i)Transfer arm drawing
j)Drawing of straightening rolls
k)Complete set of Electrical drawings
l)Die & Punch Blocks drawings

3-6 Forging Stations Bolt Maker and Special Part Former

The post 3-4 Stations Bolt Cold Forging Machine appeared first on Ningbo Anchors Precision Machinery Co.,Ltd-Cold forging machine|Metal stamping machine|Progressive stamping die.

High Speed Cold Heading Machine is one kind of specialized machine with high efficiency and automation among forging machinery. it is used for producing different kinds of self tapping screws,rivets,hinge pin and special parts in the field of fastener industry. Because of the advantage of the cold forging machine itself and the superiority of cold forging technique, the High Speed Screws Cold Heading Machine also are widely used in different national economic fields for producing fasteners and non-standard parts for industry of building,aviation steamer, machinery, rail traffic, vehicle, motorcycle, bicycle, sewing machine, construction, furniture, light industry and daily necessities, etc.

C old heading machine production items include self tapping screws,rivets,hinge pin and special parts,chipboard screw,particle board screw,double ended screw,dowel screw,hanger bolt,drywall screw,lag screw,mirror screw,sheet metal screw,Twinfast screw,wood screw,Security head screw,self-drilling screw,self-tapping machine screw,Teks screw,auto fasteners,etc.

Main Specifications:

One Die Two Blow:

 Two Die Two Blow:

Two Die Three Blow:

Two Die Four Blow:

Three Die Six Blow:

1.We reserves the right to modify the above parameters, and may not be notified if there is any modification;

2.The most suitable production speed of the product depends on the shape, size and material of the product;

3.The maximum material shear diameter and the suitable product diameter listed in the table are calculated as medium carbon alloy steel, equivalent to 10.9 high strength screws.

Standard and optional items:

Auto checker	PKO
Screw conveyor	Coil stand

15B Fully Enclosed Type Fastener Heading Machine

The post Cold Heading Machine appeared first on Ningbo Anchors Precision Machinery Co.,Ltd-Cold forging machine|Metal stamping machine|Progressive stamping die.

China ningbo anchors precision machinery Multi Stations High Speed Cold Nut Former specifications

Main Specifications of Multi Stations High Speed Special Shape Bush Part Former:

China ningbo anchors precision machinery Multi Stations High Speed Special Shape Bush Part Former specifications

1.We reserves the right to modify the above parameters, and may not be notified if there is any modification;

2.The most suitable production speed of the product depends on the shape, size and material of the product;

3.The maximum material shear diameter and the suitable product diameter listed in the table are calculated as medium carbon alloy steel, equivalent to 10.9 high strength screws.

Application Scope

Multi Stations High Speed Cold Nut Former is one kind of specialized machine with high efficiency and automation among forging machinery.

High Speed Cold Nut Former are used for producing different kinds of nuts,rivets and special parts in the field of fastener industry.

The Multi Stations High Speed Cold Nut Former also are widely used in producing fasteners and non-standard parts

Items can be produced by the Multi Stations High Speed Nut Parts Former

Hex nut,hex flange nut,round nut,square nut,Cap Nuts,Castle Nuts,Coupling Nuts,Flange Serrated Nuts,Hex Machine Nuts,Keps-K Lock Nuts,Knurled Thumb Nuts,Nylon Hex Jam Nuts,Nylon Insert Lock Nuts,Prevailing Torque Lock Nuts,T-Nuts,Tri-Groove Nuts,Wing Nuts,drop in anchors,Acorn nut,cap nut,Barrel nut,Cage nut,Sleeve nut,Split nut,Swage nut,Weld nut,.

Standard accessories of Multi Stations High Speed Nut Parts Former

1. One set of trial tools
2. One set of standard hand tools.
3. One set of standard spare parts.
4. One set of control Panel
5. One set of AC motor
6. Inside Lamp

Bush Type Large Parts Cold Former

The post 5-6 Stations Nut Cold Forging Machine appeared first on Ningbo Anchors Precision Machinery Co.,Ltd-Cold forging machine|Metal stamping machine|Progressive stamping die.