Three stations bolt forging machine

admin — Thu, 19 Aug 2021 12:14:23 +0000

Main features of three stations bolt forging machine:

1.Cast iron is made of alloy cast iron with excellent tensile strength, and has been inspected by professional third party. It has excellent shock absorption performance. In the case of high-speed stamping and high-speed feeding, the body Is stableand the vibration Is small which ensures the long-term accuracy of the machine.

2.Dynamic balance system is adopted to ensure stable and accurate high-speed operation.

3.The servo motor PLC electric control system is adopted to realize the detection of oil pressure, air pressure, voltage, current and other machine operation conditions.

4.Self developed humanized operation interface, emphasizing the safety and convenience of operators.

4.The cutting system developed by our own patent can realize the quick installation of the cutter, optimize the cutting curve and ensure the smooth and stable cutting.

5.The modular clamp system developed by our own patent has the advantages of high speed and precision,convenient operation and easy maintenance. It can save the time for the operator to adjust the machine and reduce the learning time of the fresh operator.

6.The machine adopts enlarged crankshaft and connecting rod to enhance the impact resistance and reduce the elastic deformation. The machine has high hardness and excellent wear resistance with large area contact. It is not easy to occur shaft holding phenomenon. It can adapt to high-grade alloy copper sleeve and bearing bush with high load and high sliding speed(8m/s). The wear resistance and front dead center of the machine are guaranteed for a long time.

7.The machine gear adopts whole heat treatment and high precision gear teeth grinding technology to ensure long-term wear resistance and low noise.

Main technical parameters of three stations bolt forging machine:

THREE STATIONS HIGH SPEED BOLT MAKING MACHINE
MODEL	UNIT	43S	63S	63L	83S	83L	83LL
FORGING STATION	NO.	3	3	3	3	3	3
FORGING FORCE	TONS	16	35	35	60	60	65
MAX.CUT-OFF DIA.	MM	4	8	8	10	10	10
MAX.CUT-OFF LENGTH	MM	66	70	120	85	135	175
OUTPUT RATE	PCS/MIN	350	270	150	220	160	120
P. K. O. STROKE	MM	12	12	20	12	15	30
K.O STROKE	MM	52	52	115	65	125	165
MAIN MOTOR POWER	KW	11	11	11	15	22	22
OVERALL DIMS. OF CUT OFF DIE	MM	Φ20	Φ30	Φ30	Φ30	Φ30	Φ30
OVERALL DIMS. OF PUNCH DIE	MM	Φ35*75L	Φ40*90L	Φ40*110L	Φ45*100L	Φ45*115L	Φ45*115L
OVERALL DIMS. OF MAIN DIE	MM	Φ40*85L	Φ50*85L	Φ50*123L	Φ60*95L	Φ60*135L	Φ60*185L
DIE PITCH	MM	50	60	60	70	80	80
APPROX. WEIGHT	T	4	7	9	10	13	15.5
APPLICABLE BOLT SIZE	MM	1-4	3-6	3-6	5-8	5-8	5-8
SHANK LENGTH BELOW HEAD	MM	6-50	10-50	30-100	12-60	30-110	30-110

MODEL	UNIT	103S	103L	133S	133L	133LL	163S	203L
FORGING STATION	NO.	3	3	3	3	3	3	3
FORGING FORCE	TONS	80	90	105	120	130	190	350
MAX.CUT-OFF DIA.	MM	12	12	15	15	15	18	23
MAX.CUT-OFF LENGTH	MM	105	190	140	250	350	195	250
OUTPUT RATE	PCS/MIN	180	130	150	100	70	100	75
P. K. O. STROKE	MM	15	30	20	30	60	30	45
K.O STROKE	MM	80	165	110	220	330	170	220
MAIN MOTOR POWER	KW	22	22	30	37	37	45	75
OVERALL DIMS. OF CUT OFF DIE	MM	Φ45	Φ45	Φ55	Φ55	Φ55	Φ60	Φ75
OVERALL DIMS. OF PUNCH DIE	MM	Φ53*115L	Φ53*115L	Φ60*115L	Φ60*170L	Φ60*250L	Φ75*185L	Φ90*190L
OVERALL DIMS. OF MAIN DIE	MM	Φ75*108L	Φ75*185L	Φ85*135L	Φ85*265L	Φ90*340L	Φ100*190L	Φ125*240L
DIE PITCH	MM	90	90	110	110	110	126	138
APPROX. WEIGHT	T	13.8	19	18	25	36	38	58
APPLICABLE BOLT SIZE	MM	6-10	6-10	8-12.7	8-12.7	8-12.7	10-16	12-20
SHANK LENGTH BELOW HEAD	MM	15-75	30-150	20-105	50-205	100-300	20-155	25-200

1.We reserves the right to modify the above parameters, and may not be notified if there is any modification;

2.The most suitable production speed of the product depends on the shape, size and material of the product;

3.The maximum material shear diameter and the suitable product diameter listed in the table are calculated as medium carbon alloy steel, equivalent to 10.9 high strength screws.

Details show of three stations bolt forging machine: